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LESSO · INSULATED PIPING

Polyurethane Insulated Composite Pipes

A factory-prefabricated three-layer system with a PVC-U outer casing, rigid polyurethane foam insulation and a PP-R or stainless-steel working pipe. Designed for hot and cold water transfer and thermal-loss control.

Polyurethane Insulated Composite Pipes

Structure and features

  • The weather-resistant PVC-U casing protects against sunlight and UV exposure.
  • Closed-cell polyurethane insulation: thermal conductivity ≤ 0.033 W/(m·K), unaged at 50°C.
  • Outer casing: B1 flame-retardant grade under the national classification stated in the catalogue.
  • Factory insulation reduces on-site insulation work. Dedicated connectors are supplied for the joints.

PP-R working pipe

PP-R working pipe
PVC-U PU PP-R

Applications

Solar water heating
Solar water heating
Air-source heat pump water heating
Air-source heat pump water heating
Air compressor waste-heat recovery
Air compressor waste-heat recovery
Central air-conditioning chilled and hot water piping
Central air-conditioning chilled and hot water piping
HVAC and hot-spring insulated piping
HVAC and hot-spring insulated piping
Solar panel cleaning and anti-freeze systems
Solar panel cleaning and anti-freeze systems

Dimensions (mm)

PP-R versions: S3.2 and S2.5, generally supplied in 4 m lengths. Stainless-steel working pipe: standard grade S30408, generally 6 m lengths. Standard colours: white and grey. Other materials, colours and insulation dimensions can be customised.

PP-R · S3.2

PP-R working pipe — grey
PP-R working pipe — grey
PP-R working pipe — white
PP-R working pipe — white
SpecificationCasing outside diameterWorking pipe D × tInsulation thickness
50-205020×2.813.5
50-255025×3.511.0
50-325032×4.47.5
63-326332×4.414.0
75-327532×4.420.0
75-407540×5.516.0
75-507550×6.911.0
90-509050×6.918.3
90-639063×8.611.8
110-6311063×8.621.8
110-7511075×10.315.7
125-9012590×12.315.3
160-9016090×12.332.5
160-110160110×15.122.5
200-160200160×21.916.5
250-160250160×21.941.8

PP-R · S2.5

PP-R working pipe — grey
PP-R working pipe — grey
PP-R working pipe — white
PP-R working pipe — white
SpecificationCasing outside diameterWorking pipe D × tInsulation thickness
50-205020×3.413.5
50-255025×4.211.0
50-325032×5.47.5
63-326332×5.414.0
75-327532×5.420.0
75-407540×6.716.0
75-507550×8.311.0
90-509050×8.318.3
90-639063×10.511.8
110-6311063×10.521.8
110-7511075×12.515.7
125-9012590×15.015.3
160-9016090×15.032.5
160-110160110×18.322.5
200-160200160×26.616.5
250-160250160×26.641.8

S30408

S30408 stainless-steel working pipe
S30408 stainless-steel working pipe
SpecificationCasing outside diameterWorking pipe D × tInsulation thickness
50-155016.0×0.815.5
50-205020.0×1.013.5
50-255025.4×1.010.5
63-326332.0×1.214.0
75-407540.0×1.216.0
75-507550.8×1.210.6
90-609063.5×1.511.6
110-6511076.1×1.515.3
125-8012588.9×2.015.9
160-100160101.6×2.026.7

The sources differ for 50–32 PP-R: technical catalogue 32×4.4 (S3.2) / 32×5.4 (S2.5); product list 25×3.5 / 25×4.2. Tables retain the technical-catalogue dimensions; confirm the selected variant.

Fittings

D / D1 / D2 · L · H — mm

Coupling

Insulation and outer-jacket joint cover
Insulation and outer-jacket joint cover
DL
50101
63101
75140
90132
110151
160226

90° elbow

Insulation and outer-jacket joint cover
Insulation and outer-jacket joint cover
DL
5071
6373
7585
9095
110108
160138

45° elbow

Insulation and outer-jacket joint cover
Insulation and outer-jacket joint cover
DL
5052
6355
7570
9076
11086
160102.5

Equal tee

Insulation and outer-jacket joint cover
Insulation and outer-jacket joint cover
DLH
5012062
6314771
7516586
9018996
110213110
160285143

Reducer

Insulation and outer-jacket joint cover
Insulation and outer-jacket joint cover
D1D2L
6350117
7550137
7563142
9050124
9063124
9075140
11050151
11063150
11075150
160110170

Reducing tee

Insulation and outer-jacket joint cover
Insulation and outer-jacket joint cover
D1D2LH
635014876
755016585
756316589
905018080
906318180
907518082
11050213102
11063213102
11075214102
11090213105
160110288165

Technical indicators

ParameterValue
PU density≥ 50 kg/m³
PU cell size≤ 0.5 mm
PU voids / bubbles≤ 5%
PU conductivity: 50°C, unaged≤ 0.033 W/(m·K)
PP-R conductivity0.23 W/(m·K)
PP-R standardGB/T 18742.2-2017 · SKZ
S30408 proof strength Rp0.2≥ 205 MPa
S30408 tensile strength Rm≥ 515 MPa
PVC casing Vicat softening temperature≥ 79°C
PVC casing longitudinal reversion≤ 9%